3D printing has revolutionized multiple industries in recent years, and now it may be changing the way we produce textiles. This article will look at the key role 3D printing techniques are playing in the modern textile industry.
Image Credit: nikkytok/Shutterstock.com
3D printing, otherwise known as additive manufacturing, is a recent innovation that has fast become one of the most important manufacturing methods. In this process, products are constructed layer-by-layer according to a specific computer-aided design from extruded materials.
There have been several different types of 3D printing processes developed over the past few decades, including fused deposition modeling, stereolithography, selective laser sintering, selective laser melting, digital light processing, and fused filament fabrication.
3D printing methods possess several benefits over traditional manufacturing, including cost-effectiveness, time, resource, and energy savings, significantly less material waste, and enhanced design freedom. Several industries including manufacturing, aerospace, transportation, the space industry, and construction have extensively explored the use of these methods and widely implemented 3D printing technologies.
The field of 3D printing fabrics is in its infancy, but there are some key benefits that producing textiles with these methods could bring. The textiles industry is a major consumer of water and material resources, which gives it a massive environmental footprint. Currently, the global textiles industry is extremely unsustainable, and scientists are constantly exploring new avenues to improve methods utilized in the industry.
3D textile printing has the potential to significantly reduce the number of resources needed to produce fabrics for uses such as clothing and furnishings. Processes can be streamlined, use less raw materials, chemicals, and water, and moreover, the amount of waste materials produced is significantly curtailed using 3D printing methods.
Other benefits include reduced energy needs and consequent carbon emissions, cost savings, and enhanced design freedom. Multi-material printing capabilities provide opportunities for advanced, innovative material design that is not possible with traditional manufacturing techniques.
More from AZoM: Creating Sustainable Textiles From Seaweed
Another key innovation that 3D printing makes possible is the manufacture of “smart” materials with embedded functionalities and unique structures. In short, 3D printing is a revolutionary solution for the textile industry.
One key challenge with 3D printing fabrics is their relative stiffness compared to traditionally manufactured textiles, which limits their wearability and comfort. Some 3D printed textiles have been introduced into the market in recent years, but the widespread commercial viability of these fabrics is limited by this issue.
A few solutions have been proposed to overcome this limitation and impart properties such as stretchability, softness, and flexibility in 3D printed fabrics. The three main approaches are printing flexible structural units, printing fibers, and printing on textiles.
Several studies have explored this problem, providing different routes to fully flexible and wearable 3D printed fabrics. For instance, studies have explored the development of fabrics with chainmail structures, geometric structures, and bionic structures. Other studies have explored the direct deposition of 3D printed polymers on traditional fabrics to produce fabrics with unique structures and functionalities.
Knitwear is produced the world over, but the process of producing clothes using traditional knitting methods is incredibly resource-intensive, contributing massively to the textile industry’s carbon footprint. 3D knitwear has been investigated in recent years, with machines that can 3D print individual fibers developed by companies such as New Industrial Order.
This technology promises to improve the circularity of clothing manufacturing. Clothes can be manufactured to order with savings on cost, materials, energy, and waste. Seamless construction allows the re-use of yarn to manufacture new garments.
Researchers at MIT have developed soft fabrics from TPU. Focusing on the structure of printed materials, they were inspired by collagen, one of the main proteins in biological organisms which possesses an intertwined structure with enhanced flexibility and strength.
The researchers have proposed that their innovation could be used in the textiles industry as well as for use in the medical field as cardiovascular stents, surgical mesh, and braces.
Scientists at the University of Maryland have developed 3D printed materials with advanced heat-wicking capabilities. The material’s innovative structure, composed of polyvinyl alcohol and boron nitride, maximizes thermal conductivity, pulling heat into the material in one way and expelling it out the other. Essentially, this turns the fabric into a low-cost, powerless air-conditioner with applications for sportswear and everyday clothing.
The field of space exploration requires materials that can handle the rigors of extreme environments. NASA, which is at the forefront of 3D printing technologies, has sought to develop fabrics that provide enhanced insulation and protection against the harsh environment of outer space.
One ongoing project from NASA is the production of “scale maille” which can be printed in one piece from innovative flexible metal. It resembles scale armor and possesses enhanced thermal control, flexibility, foldability, and strength. Both geometry and function can be printed, which has led scientists at NASA to term it “4D printing.”
Video Credit: nature video/Youtube.com
One study by Wang et al. has produced an innovative 3D printed protective material using selective laser sintering. This material is composed of interlocked granular particles which can switch between a soft, flexible, and wearable state and a hardened, protective state.
When pressure is applied, the particles interlock and form a hard, chainmail-like structure with twenty-five times more stiffness than its relaxed state. Analysis demonstrated that in this hardened state, the material can bear loads of more than thirty times the weight of the material.
Zhang et al. have created an electrically conductive material using 3D printing. The material is composed of a conductive core of carbon nanotubes and a silk fibroin dielectric sheath. This smart material has been proposed for use as a bioelectrical harvesting fabric that can be used in multiple wearable electronics devices.
3D printing has offered some innovative solutions for the textiles industry and associated fields. Whilst still in its infancy, the number of projects already presenting intriguing solutions to current commercial needs demonstrates the potential of the field. As the field progresses, there will no doubt be continued innovation in the manufacture of 3D printed fabrics.
Xiao, Y-Q & Kan, C-W (2022) Review on Development and Application of 3D-Printing Technology in Textile and Fashion Design Coatings 12(12) 267 [online] mdpi.com. Available at: https://www.mdpi.com/2079-6412/12/2/267
Hay, Z (2019) 3D Printed Fabric: The Most Promising Projects All3DP [online] all3dp.com. Available at: https://all3dp.com/2/3d-printed-fabric-most-promising-project/
New Industrial Order [online] new-industrial-order.com. Available at: https://new-industrial-order.com
Disclaimer: The views expressed here are those of the author expressed in their private capacity and do not necessarily represent the views of AZoM.com Limited T/A AZoNetwork the owner and operator of this website. This disclaimer forms part of the Terms and conditions of use of this website.
Reg Davey is a freelance copywriter and editor based in Nottingham in the United Kingdom. Writing for News Medical represents the coming together of various interests and fields he has been interested and involved in over the years, including Microbiology, Biomedical Sciences, and Environmental Science.
Please use one of the following formats to cite this article in your essay, paper or report:
Davey, Reginald. (2022, August 18). How is 3D Printing Changing the Textile Industry?. AZoM. Retrieved on August 19, 2022 from https://www.azom.com/article.aspx?ArticleID=21953.
Davey, Reginald. "How is 3D Printing Changing the Textile Industry?". AZoM. 19 August 2022. <https://www.azom.com/article.aspx?ArticleID=21953>.
Davey, Reginald. "How is 3D Printing Changing the Textile Industry?". AZoM. https://www.azom.com/article.aspx?ArticleID=21953. (accessed August 19, 2022).
Davey, Reginald. 2022. How is 3D Printing Changing the Textile Industry?. AZoM, viewed 19 August 2022, https://www.azom.com/article.aspx?ArticleID=21953.
Do you have a review, update or anything you would like to add to this article?
At the Advanced Materials Show 2022, AZoM caught up with the CEO of Cambridge Smart Plastics, Andrew Terentjev. In this interview, we discuss the company's novel technologies and how they could revolutionize how we think about plastics.
At the Advanced Materials Show in June 2022, AZoM spoke with Ben Melrose from International Syalons about the advanced materials market, Industry 4.0, and efforts to move toward net-zero.
At the Advanced Materials Show, AZoM spoke with Vig Sherrill from General Graphene about the future of graphene and how their novel production technique will lower costs to open up a whole new world of applications in the future.
This product profile describes the Flex Raman Catalog.
This is the full list of rotary evaporators offered by IKA Werke.
This product from Alicona features Cobots, which consist of a collaborative 6-axis robot and optical 3D measuring sensors to provide user-friendly measurement automation.
This article provides an end-of-life assessment of lithium-ion batteries, focusing on the recycling of an ever-growing amount of spent Li-Ion batteries in order to work toward a sustainable and circular approach to battery use and reuse.
Corrosion is the degradation of an alloy caused by its exposure to the environment. Corrosion deterioration of metallic alloys exposed to the atmosphere or other adverse conditions is prevented using a variety of techniques.
Due to the ever-increasing demand for energy, the demand for nuclear fuel has also increased, which has further created a significant increase in the requirement for post-irradiation examination (PIE) techniques.
AZoM.com - An AZoNetwork Site
Owned and operated by AZoNetwork, © 2000-2022